PTFE hose assemblies: The ultimate solution for challenging industrial applications

When your industrial application demands the highest performance under extreme conditions, standard rubber or metal hoses simply won't cut it. Whether you're dealing with scorching temperatures, cryogenic conditions, or highly corrosive chemicals, PTFE (polytetrafluoroethylene) hose assemblies from Aerocom Specialty Fittings deliver unmatched reliability and performance where others fail.

Why PTFE is the material of choice for extreme applications

PTFE has earned its reputation as one of the most versatile and durable materials in industrial fluid handling. Here's what makes it exceptional:

Key benefits of PTFE hose assemblies:

Chemical resistance like no other: PTFE is inert to most commercial fluids in use today, making it virtually immune to chemical attack. This means your hose assemblies will maintain their integrity even when handling aggressive chemicals, acids, and solvents that would quickly degrade other materials. They have a low friction coefficient as well as improved flow characteristics.

Temperature extremes? No problem: From cryogenic applications to high-temperature steam service up to 240°C (464°F), PTFE maintains its properties across an incredibly wide temperature range. This versatility eliminates the need for multiple hose types across different temperature applications.

Built to last: PTFE hose assemblies offer unlimited shelf life and exceptional resistance to deterioration. The non-contaminating surface ensures product purity, making PTFE ideal for food, pharmaceutical, and chemical processing applications where contamination is not an option. PTFE is also no moisture absorption so it maintains its properties in humid environments. PTFE hose is also flexible and shock resistant as it withstands mechanical stress. PTFE is also lightweight which reduces weight on the system and reduces installation complexity.

FDA compliant and easy to maintain: As a fully FDA compliant material, PTFE hose assemblies are easy to clean and sterilize, making them perfect for sanitary applications in food processing, pharmaceuticals, and biotechnology.

Aerocom's complete PTFE hose assembly portfolio

At Aerocom, we understand that different applications require different solutions. That's why we offer a comprehensive range of PTFE hose assemblies, each engineered for specific performance requirements:

High-pressure smooth bore solutions

ATSB5 and ATSB6 Series (5000-6000 PSI) For applications demanding ultra-high-pressure capability, our ATSB series delivers. Featuring an extruded smooth bore inner-core of carbon black static dissipative PTFE with stainless steel 304 wire braid reinforcement, these assemblies resist kinking while maintaining a tight bend radius. The ATSB6 model includes double braid construction and is suitable for demanding impulse service applications.

ATSB14 Series Aerocom’s most popular and economical option, the ATSB14 meets SAE100R14 requirements. Constructed with virgin PTFE or carbon black dissipative PTFE cores and stainless-steel wire braid reinforcement, it provides excellent value for general-purpose applications.

Specialized applications

ATSBR Series - abrasion resistant When your application involves external abrasion concerns, Aerocom’s ATSBR hose features a rubber (EPDM) cover over the PTFE smooth bore core. The double steel wire helix prevents kinking and provides dual grounding paths for electrical charge dissipation, making it ideal for full vacuum service applications. The rubber cover also makes it ideal for applications where external surface contaminants and cleaning of external surfaces are critical.

Maximum flexibility solutions

ATC-OP open pitch convoluted hose: Innovation meets functionality in Aerocom’s ATC-OP series. The unique spiral convolution design delivers increased flow rates, self-draining capabilities, greater flexibility, and reduced kinking tendency. Perfect for applications requiring frequent movement or tight routing.

ATC/ATCB super flexible convoluted series: When flexibility is paramount, Aerocom’s ATC/ATCB series provides ultra-tight bend radius capability while maintaining high-pressure ratings. Available in both non-conductive (white) and conductive (black) versions, with PTFE impregnated fiberglass tape reinforcement.

ATCP/ATCPB polypropylene braid series: Designed for environments where stainless steel braid is unsuitable, such as saltwater or chlorinated solvent applications. The polypropylene braid is lighter weight and more user-friendly while maintaining excellent flexibility. The ATCPB variant includes a black conductive inner core for static charge dissipation.

Custom solutions for unique challenges

No two industrial applications are exactly alike, which is why Aerocom specializes in fabricating custom PTFE hose assemblies that will meet the specifications of your challenging environments. Our experienced technical sales team works with you to understand your unique challenges and develop solutions that meet your exact specifications.

Every hose assembly is hydrostatically tested in-house prior to shipping to ensure they meet your requirements! This rigorous quality assurance process guarantees that your custom solution will perform reliably in your specific application from day one.

The Aerocom advantage: Complete system solutions with precision-engineered fittings

Beyond comprehensive hose offerings, Aerocom provides the complete solution with PTFE hose fittings specifically designed to provide a consistent hose to fitting crimp. Our PTFE hose fittings are specifically designed for each type of hose, ensuring optimal performance and reliability.

Comprehensive fitting selection:

• Thread options: Available in NPT, JIC, and numerous other thread configurations
• Configuration variety: Tube ends, 45-degree JIC, 90-degree JIC, and many others
• Material options: Carbon steel, brass, and stainless steel to match your application requirements
• Custom solutions: Custom designed fittings to meet your special needs

Expert guidance when you need it

Selecting the right combination of hose and fittings is critical to system performance. Aerocom's experts provide the guidance required to select the correct fittings and hose for your particular application requirements. Our technical team understands the nuances of different applications and can recommend the optimal solution for your specific needs.

Making the right choice

When standard hoses fail, PTFE hose assemblies from Aerocom deliver. Whether you need high-pressure capability, chemical resistance, temperature extremes handling, or maximum flexibility, we have the solution engineered specifically for your application.

Don't let challenging fluid handling requirements compromise your operations. Contact Aerocom Specialty Fittings today to discuss how our PTFE hose assemblies can solve your most demanding fluid connector challenges and keep your processes running smoothly, safely, and efficiently.

Ready to upgrade to PTFE? Aerocom’s technical sales team members are standing by to help you select the perfect hose assembly for your application.